Automatic Pusher Centrifuge
Automatic Pusher Centrifuge Manufacturer
Shreeji Engineers is a trusted Automatic Pusher Centrifuge manufacturer in Ahmedabad, delivering fully automated, high-performance solid–liquid separation systems for demanding industrial plants. Our machines eliminate manual intervention and ensure stable cake discharge, smart operation, and maximum throughput under continuous high-load conditions.
With installations across India, Turkey, Bangladesh, Philippines, Thailand, Sri Lanka, Tanzania, Uganda, and Indonesia , Egypt , Iran ,Ghana , our Fully Automatic Pusher Centrifuge systems are globally recognized for durability, precision engineering, and long service life.
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Working Principle of the Automatic Machine
A Smart Pusher Centrifuge Machine from Shreeji Engineers operates on a high-efficiency continuous filtration principle. Unlike batch-operated systems, the Automatic Continuous Centrifuge ensures that the feed, separation, and discharge happen simultaneously without a second of downtime.
The Automated Filtration Cycle:
- Intelligent Feeding: The slurry is introduced into a high-speed rotating basket. Advanced sensors ensure a perfectly uniform distribution across the internal wedge-wire screen.
- Centrifugal Dewatering: Extreme centrifugal force drives the liquid phase through precision screen openings, while solids form a uniform cake layer.
- Automated Reciprocating Strokes: Sensors detect exact cake buildup and trigger the reciprocating pusher plate.
- Uninterrupted Discharge: The pusher plate moves the cake toward the discharge end in precise sections, ensuring consistent quality without stopping the feed flow.
PLC Controlled Systems & Automation
The "brain" of our machine is the PLC Controlled Pusher Centrifuge architecture. A centralized control panel with a user-friendly HMI empowers plant managers with total digital control.
Key Automation Capabilities:
- Dynamic Process Tuning: Adjust stroke frequency, feed rate, and hydraulic pressure in real-time.
- Human Error Elimination: Automation ensures every batch meets rigorous moisture and purity standards.
- Smart Recipe Management: Store and recall operating parameters for rapid multi-product changeovers.
- Diagnostic Safety: Monitors oil temperature, motor load, and vibration, providing predictive alerts before mechanical issues arise.
Precision Engineering & High-Tech Construction
Every machine is a Precision Automated Centrifuge, built to survive the harshest chemical and mineral environments.
- Corrosion-Resistant Metallurgy: Uses premium materials like SS 316L, Duplex Steel, and Hastelloy.
- Heavy Duty Build: Reinforced construction and high-performance bearings handle extreme G-forces without fatigue.
- Advanced Screen Design: Laser-cut screens (down to 50 microns) ensure maximum solid recovery and prevent clogging.
Industrial Applications & Use Cases
Our Automated Separation Centrifuge is trusted globally in high-output sectors:
- Pharmaceutical Industry: High-purity crystalline separation for antibiotics, vitamins, and intermediates.
- Chemical & Specialty Chemicals: Processing Soda Ash, Sodium Chloride, Nitrates, and organic intermediates.
- Fertilizers & Minerals: Dewatering Urea, Potash, and Ammonium Sulfate at scale.
- Environmental Technology: Automatic Sludge Centrifuge for industrial effluent treatment and resource recovery.
Manufacturer & Supplier Excellence
- Custom Design: PLC logic and basket geometry tailored to your material’s drainage curve.
- Global Technical Support: Engineers provide fast commissioning and remote troubleshooting worldwide.
- Ready Spare Parts: Inventory of genuine sensors, hydraulic valves, and screens ensures uninterrupted operation.
- Localized Reach: Responsive service teams minimize downtime perfect for those searching Automatic Centrifuge near me.
Automation Value & Return on Investment (ROI)
- Drastic Labor Reduction: Fully automated operation with minimal supervision.
- Optimized Energy Usage: Smart hydraulic circuits and VFDs adjust power based on actual load.
- Extended Maintenance Intervals: Self-diagnostic systems and low-vibration designs reduce wear and tear.
- Maximum Yield: Higher purity and lower moisture content in the final product increases profit.
PLC Smart Control
Advanced automated operation for precise process management.
Continuous Production Cycle
Uninterrupted industrial throughput for maximum 24/7 efficiency.
Advanced Safety Sensors
Real-time vibration monitoring to protect equipment and ensure safety.
High Washing Efficiency
Superior product purity through automated multi-stage cake rinsing.
Low Maintenance
Reduced wear and longer service intervals.
Anti-Clog Screen Technology
Maximum solid recovery with specialized laser-cut wedge-wire designs.
| Model | Basket Dia (mm) | Hy. Motor HP | Rotor Motor HP | Weight (Kg) | Size (LxWxH m) | Capacity (NaCl Kg/Hr) |
|---|---|---|---|---|---|---|
| HT - 250 | 275 | 5 | 7.5 | 1700 | 1.9 x 1.2 x 1 | 2000 |
| HT - 350 | 375 | 7.5 | 10 | 2000 | 2 x 1.25 x 1.1 | 3000 |
| HT - 450 | 475 | 10 | 15 | 2500 | 2.4 x 1.3 x 1.4 | 6000 |
| HT - 550 | 575 | 15 | 25 | 2800 | 2.5 x 1.3 x 1.4 | 10000 |
| HT - 650 | 675 | 20 | 30 | 3000 | 2.6 x 1.4 x 1.5 | 13000 |
| HT - 750 | 755 | 25 | 40 | 4200 | 3 x 1.5 x 1.7 | 17000 |
| HT - 850 | 855 | 30 | 60 | 5200 | 3.2 x 1.5 x 1.8 | 25000 |
| HT - 950 | 955 | 40 | 60 | 6000 | 3.2 x 1.6 x 1.8 | 32000 |
| HT - 1050 | 1055 | 50 | 70 | 7000 | 3.5 x 1.6 x 1.9 | 40000 |
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